Installation Instruction For Hydraulic Rising Bollards
Installation Instruction For Hydraulic Rising Bollards
One, equipment embedded parts installation
1. Laying equipment installation horizontal line: along the vertical direction of the foundation ditch [the direction of the ditch], the two ends are pulled straight with the rope at the horizontal level, and the horizontal direction [the direction of the ditch] is drawn according to the center of each installation position and the ground level. A line that forms the device to install a crosshair. It is required that the ends of each line be fixed with steel nails and not displaced.
2. Backfill or clean the fine sand at the bottom of the foundation tank according to the height of the pre-embedded barrel of each equipment, so that the height of the pre-embedded barrel of each equipment above the basic tank is the same.
3. Ultra-flat base installation: Open the equipment packing box, take out the pre-buried barrel super flat base, install the adjustment anchor bolts on the base, four on each base, put the prepared pre-embedded barrel super flat base into the foundation At the bottom of the trough, the ground feet are facing downwards, and the vertical position of each equipment installation position is perpendicular to the intersection line. The height of the pre-buried barrel super flat bottom and the upper cross line is determined by the height of the equipment pre-buried barrel. The horizontal ruler is super flat in the cross direction, and the installation of the super flat bottom plate must be horizontal, highly accurate, and firm and not displaced.
4. Equipment disassembly: After the pre-buried barrel super flat base is installed, the overall road pile equipment will be placed vertically to avoid the loss of personnel and equipment. Disassemble the top cover, flange, bollard and power unit of the equipment leaving only the pre-buried barrel section. (Refer to product technical guidance)
5. Pre-buried barrel placement: Place the pre-embedded barrel vertically on the ultra-flat bottom plate at the bottom of the foundation trough. It is required to be consistent with the upper horizontal line to ensure that the center of the pre-embedded barrel is consistent with the center line and is vertical. It is simple to fix with steel bar welding, so as to avoid the pipe threading of the lower pipe.
Two, laying the threading pipe and threading
1. Prefabricated threading pipe laying: Pay special attention to [there are one pre-embedded pipe on each side of the equipment pre-buried bucket, the lower part is the drain pipe and the upper part is the electric wire pipe. The threading pipe can not be connected to the lower drain pipe, otherwise Other units of the device will not be installed]! ! ! ! ! Insert one end of the 1 inch threading tube into the pre-embedded barrel and hold it with waterproof tape. Insert the depth to about 30MM, and the other end to the equipment control box, one for each pre-embedded barrel. When laying the threading pipe, it is required to ensure smooth threading and cable replacement when there is a fault.
2. Threading and grounding: Each barrier device is individually driven by a cable (the barrier is illuminated with RVV7*2.5 cable; the non-lighting strap is RVV5*2.5 cable or other specification cable), to the control. A separate threading pipe is required for each cable. It is required that no cable is inserted into the pre-embedded bucket, and it is taken out from the pre-buried bucket to the top of the pre-embedded bucket, and is 1.3 meters above the top of the pre-embedded bucket. 0.7 m, the grounding wire uses a BVR24m2 alone. One end of the wire is connected to the grounding bar of the control box, and the other end is connected to the welded steel bar of the pre-embedded copper. A m8 screw is welded on the reinforcing bar and pressed with a screw cap.
3. Control box power supply connection: a cable is laid from the control box to the power take-off box. The input voltage of the control box is 380V, RVV4*4m2 is selected, 220V is selected as 3*4m2 cable, and the threading pipe is separately prepared, and the cable is required to be controlled. The inside of the box is reserved for 1 meter, and the side of the power take-off box is reserved according to the terminal in the power take-off box.
4. External controlled button box wiring: If the user requests to configure external manual button control, lay a (RVV*1.5m2) cable along the control box to the manual control box, and lay the threading tube separately, requiring the cable at the bottom of the control box to be reserved. Not less than 1.2 meters, there are external control terminals in the control box, open, close, stop, common four terminals, open, close, stop three lines are respectively connected to the corresponding button on the manual control box normally open point, the common line at the same time Connected to the other end of the normally open point of the corresponding three buttons
Three, welding pre-embedded barrel reinforcement
1. Rebar welding process: After the cable is laid, it is necessary to reconfirm the intersection line between the pre-embedded barrel and the foundation ditch, and start welding after height, vertical and concentric level.
2. The first layer; welded with a steel bar into a well-shaped fixing frame centered on the pre-buried barrel, welded and firmly welded three layers, requiring two ends of the steel bar to be inserted into the four walls of the foundation ditch, the first layer is from the bottom of the pre-buried barrel
30 cm, after the welding is completed, the pre-buried barrel is corrected again, and it is determined that the second layer is welded after being prepared, otherwise the pre-buried barrel cannot be corrected after the second layer is welded.
3. The second layer is the same as the first one, welded in the middle part of the pre-embedded barrel, and the third time is 20 cm from the upper part of the pre-embedded barrel (the welding method of the steel bar can refer to the product technical guide to install the welding schematic)
Four, the wiring part of the process
1. Road pile equipment power unit reserved line: The road pile power unit motor is a three-core cable line followed by a blue line. The brown line, the flower line and the solenoid valve are two black lines, and there is a two-core spiral light line with warning lights. There are seven lines, five lines without warning lights, and the pre-embedded barrel fixed steel bars are welded. wiring.
2. Wiring process: Put the power unit hydraulic integrated machine on the ground side of the foundation groove of the pre-buried barrel, and connect the seven-core cable drawn from above the pre-embedded barrel to the motor line, battery valve line and warning light of the power unit. on-line. Accurately remember the line number or color of the seven-core cable, and the color of the wire corresponding to the motor, battery valve and warning light on the device, so as to avoid the wrong connection of the control box.
3. Equipment wiring description: The 3 lines of the motor line on the road post are on the blue motor, the brown motor, and the scribing motor are common. The terminal corresponding to the control box cannot be reversed. Two separate black wires of the battery valve are connected to the battery box of the control box and the common terminal of the battery valve, regardless of the positive and negative poles. The two wires of the warning light wire are connected to the common terminal of the control box warning light and warning light, regardless of the positive and negative poles.
4. Wiring standard: After the wire is connected, it is required to be soldered with solder. First, wrap it with plastic tape, then wrap the two layers with high-pressure waterproof tape, then wrap it with plastic tape, and finally wrap it with electric asphalt tape. After the line is connected, the wiring of the terminal is trimmed and fixed under the power unit to prevent the external force from breaking the wiring. After finishing the work, first connect the two wires of the power unit to the warning light, and measure the other end of the cable with a multimeter. The three wire motors are open, and the two wire battery valves are open. The two lamp wires are open, and the motor, battery valve and wire cannot be connected. After confirming, put the power unit into the pre-embedded bucket, and fix the hydraulic bolts in the clockwise direction. Button, you can use wooden sticks, etc., the remaining cable, the standard ground to the bottom of the hydraulic power unit, to avoid whether the rising bollard drops against the wire, each pile is connected to the corresponding terminal row in the control box, can refer to control Box wiring diagram
